Motor Position Encoder Kit
Motor Position Encoder Kit — Build a Variable Impedance Actuator with Arduino Mega for Safe Human-Robot Interaction
Every part needed, pre-tested for compatibility, with an AI build companion trained on this exact project. Shipped from Bengaluru in 3-5 days.
Emulating a physical spring with adjustable stiffness, this kit lets you explore how robots can safely collaborate with humans by adapting resistance in real time. Whether for rehabilitation robotics, exoskeletons, or industrial cobots, the principles learned are foundational to compliant motion control. No more rigid, unsafe joints — build a system that yields when it should, using co-located DC motors, force sensors, and precise encoders all driven by an Arduino Mega.
What You'll Build
You’ll assemble a dual-motor actuator where two DC motors work in opposition to create a virtual spring with software-tunable stiffness. Force-sensitive resistors (FSR 402) directly measure the interaction force at the output, while AS5600 magnetic encoders track angular position with 12-bit resolution. The 0.96-inch OLED displays real-time force, angle, and stiffness values, and the dual INA219 current sensors provide torque estimation for closed-loop variable impedance control.
What You'll Learn
- Implementing position and force feedback loops on the Arduino Mega with L298N motor drivers
- Calibrating and using AS5600 magnetic encoders and FSR 402 force sensors for precision motion
- Designing variable impedance algorithms — from static stiffness to dynamic damping — for safe human interaction
- Soldering and assembling a multi-board prototype with stable power distribution using the LM2596 buck converter
Kit Contents
| Component | Quantity |
|---|---|
| Arduino Mega 2560 | x1 |
| DC Motor 12V | x2 |
| L298N Driver | x2 |
| AS5600 Encoder | x2 |
| FSR 402 | x2 |
| LM2596 Buck Converter | x1 |
| INA219 | x2 |
| 0.96in OLED | x1 |
| 100nF Caps | x15 |
| 100µF 25V Caps | x4 |
| PCB Prototype Board | x3 |
| 12V 5A PSU | x1 |
| Soldering Iron | x1 |
| Solder Wire | x1 |
Why Buy This Kit Instead of Sourcing Parts Separately
| Factor | Sourcing Separately | Compoden Kit |
|---|---|---|
| Compatibility checks | You verify every part | Pre-tested as a system |
| Build support | Forums and scattered tutorials | AI companion trained on this exact project |
| Time to first working build | Days of debugging | Hours, with step-by-step guidance |
| Shipping coordination | Multiple sellers, multiple delays | One shipment from Bengaluru in 3-5 days |
Who This Kit Is For
Designed for advanced undergraduates, postgraduates, and engineers working on compliant robotics. It suits B.Tech/M.Tech students in mechatronics, ECE, or mechanical engineering at institutions like IIT, NIT, VIT, and BITS Pilani, where courses on robot control demand hands-on force/impedance experiments. Smart India Hackathon teams building assistive exoskeletons or rehabilitation devices will find it immediately applicable, and industry R&D engineers can use it to prototype safe cobot joints.
Built and Backed by Compoden
Every Compoden kit ships with an AI build companion trained on this exact project — accessible via a QR code on the box, with WhatsApp and email backup. We've spent 10 years building projects for makers, schools, and institutions across India. If a part fails because of a manufacturing defect, replace it free within 7 days.
What if I get stuck during the build?
Scan the QR code to activate the AI companion, which walks through each connection and code module. For complex issues, a WhatsApp message to our Bengaluru team gets you a human mentor within a few hours.
Can I modify the stiffness curve to make it non-linear?
Absolutely. The provided Arduino code includes a parameterisable stiffness function; you can change it to exponential, inverse, or any custom curve by editing a few lines, and the OLED will display the real-time effect.
What if I want to use this for a larger motor or higher force application?
The sensing and control architecture scales — the INA219 current sensors and encoder feedback loop can be adapted to bigger DC motors, as long as you upgrade the motor driver and power supply. The AI companion includes notes on scaling.
How do I test the system without risking the FSR sensors?
The companion guides you through a zero-force calibration and suggests applying forces gradually. The FSRs are robust within their range (0–10N), but a separate break-out test mode lets you verify signals before full assembly.
Motor Control — Two co-located DC motors with adjustable stiffness spring emulate variable impedance for safe human interaction.
What's in this kit
- Arduino Mega 2560
- DC Motor 12V x2
- L298N Driver x2
- AS5600 Encoder x2
- FSR 402 x2
- LM2596 Buck Converter
- INA219 x2
- 0.96in OLED
- 100nF Caps x15
- 100µF 25V Caps x4
- PCB Prototype Board x3
- 12V 5A PSU
- Soldering Iron
- Solder Wire
Choose your assembly option:
- Soldering Kit — 25W soldering iron, 60/40 solder wire, flux, and small perfboard for permanent assembly.
- Breadboard Combo — 800-point full-size breadboard with 65-piece jumper wire pack for solderless prototyping.
Shipping Information
- Prepaid Orders: ₹75 for orders up to ₹999, FREE shipping above ₹999
- COD Orders: ₹125 shipping + ₹50 COD fee = ₹175 total
- Delivery Timeline: Dispatch in 1-2 days, delivery in 2-7 days depending on location
Returns & Warranty
- 7-Day Return: Manufacturing defects only (approval required)
- Warranty: 7 days from delivery
- Non-Returnable: Batteries, consumables, cut wires, clearance items