Power Hardware in the Loop Tester Kit with Arduino Mega + Relay
Power Hardware in the Loop Tester Kit with Arduino Mega – Characterize Inverter Response Under Real Grid Faults
Every part needed, pre-tested for compatibility, with an AI build companion trained on this exact project. Shipped from Bengaluru in 3-5 days.
Imagine connecting a real off-grid or grid-tied inverter to a controlled bus that mimics impedance, voltage sags, and sudden faults. This kit lets you do exactly that. You'll build a self-contained test rig that injects fault events via solid-state relays and captures high-speed voltage/current transients with Arduino Mega’s precise ADC timing. It's a professional-grade PHIL emulator that replaces expensive lab equipment for student projects, startup prototyping, or proof-of-concept validation.
What You'll Build
You'll assemble a DIN rail-mountable instrument that simulates a weak grid in real time. Two ZMPT101B sensors measure AC voltage on both sides of the simulated line impedance, while ACS712 and INA219 sensors capture AC and DC currents. Triggered by the DS3231 RTC, SSRs inject stepped loads or short-circuit faults. All measurements stream to the 1.8-inch TFT display and log to MicroSD with millisecond timestamps, creating a portable compliance test recorder.
What You'll Learn
- Design real-time grid impedance simulation circuits with galvanic isolation and capacitive filtering
- Synchronize fault injection sequences using an RTC and SSR relays for repeatable dynamic response tests
- Post-process transient current and voltage data to plot inverter ride-through behavior
- Implement multi-sensor data fusion on Arduino Mega for critical power quality measurements
Kit Contents
| Component | Quantity |
|---|---|
| Arduino Mega 2560 | 1 |
| ZMPT101B | 2 |
| ACS712 20A | 2 |
| INA219 | 2 |
| SSR Relay 25A | 2 |
| DS3231 RTC | 1 |
| MicroSD Module | 1 |
| 1.8in TFT ST7735 | 1 |
| 100nF Caps | 15 |
| PCB Prototype Board | 3 |
| DIN Rail Enclosure | 1 |
| 24V 5A PSU | 1 |
| Soldering Iron | 1 |
| Solder Wire | 1 |
Why Buy This Kit Instead of Sourcing Parts Separately
| Factor | Sourcing Separately | Compoden Kit |
|---|---|---|
| Compatibility checks | You verify every part | Pre-tested as a system |
| Build support | Forums and scattered tutorials | AI companion trained on this exact project |
| Time to first working build | Days of debugging | Hours, with step-by-step guidance |
| Shipping coordination | Multiple sellers, multiple delays | One shipment from Bengaluru in 3-5 days |
Who This Kit Is For
This advanced kit is designed for final-year B.Tech EEE and M.Tech Power Electronics students at IITs, NITs, VIT, and BITS Pilani who need a reliable testbed for inverter characterization and grid-code compliance. It’s equally valuable for R&D engineers at renewable energy startups prototyping solar inverters, and for teams competing in the Smart India Hackathon energy track where real-time hardware validation sets winning projects apart.
Built and Backed by Compoden
Every Compoden kit ships with an AI build companion trained on this exact project — accessible via a QR code on the box, with WhatsApp and email backup. We've spent 10 years building projects for makers, schools, and institutions across India. If a part fails because of a manufacturing defect, replace it free within 7 days.
What if I get stuck during the build?
Scan the QR code inside the box to launch the AI companion that knows every connection and code line for this kit; you can also send a photo via WhatsApp and we’ll guide you step by step.
Can I test inverters up to 5 kW with this kit?
The SSR relays and current sensors are rated for 25A, which at 230V supports up to 5.75kW, but we recommend staying within 3–4kW continuous for safety and measurement headroom.
How do I simulate different grid fault types?
The AI companion includes ready-to-upload Arduino sketches that sequence the two SSRs to create voltage sag, swell, or interruption events with configurable duration and timing based on the RTC.
Does the kit include any isolation for safety?
Yes, the ZMPT101B voltage sensors provide 3000V galvanic isolation, and the DIN rail enclosure is intended to sit inside a secondary protective panel. Always de-energize before connecting inverter terminals and follow standard HV safety protocols.
Real inverter connected to simulated grid impedance. Measures dynamic response to load steps and faults.
What's in this kit
- Arduino Mega 2560
- ZMPT101B x2
- ACS712 20A x2
- INA219 x2
- SSR Relay 25A x2
- DS3231 RTC
- MicroSD Module
- 1.8in TFT ST7735
- 100nF Caps x15
- PCB Prototype Board x3
- DIN Rail Enclosure
- 24V 5A PSU
- Soldering Iron
- Solder Wire
Choose your assembly option:
- Soldering Kit — 25W soldering iron, 60/40 solder wire, flux, and small perfboard for permanent assembly.
- Breadboard Combo — 800-point full-size breadboard with 65-piece jumper wire pack for solderless prototyping.
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Shipping Information
- Prepaid Orders: ₹75 for orders up to ₹999, FREE shipping above ₹999
- COD Orders: ₹125 shipping + ₹50 COD fee = ₹175 total
- Delivery Timeline: Dispatch in 1-2 days, delivery in 2-7 days depending on location
Returns & Warranty
- 7-Day Return: Manufacturing defects only (approval required)
- Warranty: 7 days from delivery
- Non-Returnable: Batteries, consumables, cut wires, clearance items