Arduino Mega 4-Cell Battery Balancer Kit - Maximise 18650 Cycle Life
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Arduino Mega 4-Cell Battery Balancer Kit - Maximise 18650 Cycle Life — an advanced-level kit for adults.
Arduino Mega 4-Cell Battery Balancer Kit - Maximise 18650 Cycle Life
Every part needed, pre-tested for compatibility, with an AI build companion trained on this exact project. Shipped from Bengaluru in 1-5 days.
Take control of distributed energy storage by building your own microcontroller-based battery management system. This kit lets you construct a 4-cell 18650 balancer that actively manages charging and discharging to double the lifespan of lithium-ion packs-critical for solar backup, portable power stations, and EV sub-modules.
What You'll Build
You'll assemble a DIN-rail-mounted controller that monitors individual cell voltages via INA219 sensors, switches balancing relays with an Arduino Mega, and logs data to an SD card with timestamps. The final system implements a charge dispatch algorithm that prioritises weaker cells, preventing overcharging and extending overall pack cycle life well beyond a passive BMS.
What You'll Learn
- Design and calibrate a multi-channel I²C current/voltage sensing network using the TCA9548A multiplexer and INA219 modules.
- Program relay-based charge balancing logic on the Arduino Mega, including per-cell cut-off thresholds and idle state management.
- Develop a charge dispatch algorithm that rotates load based on real-time cell health data from RTC-tagged sensor logs.
- Integrate an OLED display and SD card datalogger to visualise state-of-charge and track performance over weeks of operation.
Kit Contents
| Component | Quantity |
|---|---|
| Arduino Mega 2560 | 1 |
| INA219 | 4 |
| TCA9548A I2C Mux | 1 |
| 5V Relay Module | 8 |
| TP4056 Module | 4 |
| 18650 Cell | 4 |
| DS3231 RTC | 1 |
| MicroSD Module | 1 |
| 0.96in OLED | 1 |
| 100nF Caps | 15 |
| PCB Prototype Board | 3 |
| DIN Rail Enclosure | 1 |
| Soldering Iron | 1 |
| Solder Wire | 1 |
Four 18650 cells managed individually. Balancing relays and charge dispatch algorithm maximise cycle life.
What's in this kit
Choose your assembly option:
- Soldering Kit - 25W soldering iron, 60/40 solder wire, flux, and small perfboard for permanent assembly.
- Breadboard Combo - 800-point full-size breadboard with 65-piece jumper wire pack for solderless prototyping.
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Shipping Information
- Prepaid Orders: ₹75 for orders up to ₹999, FREE shipping above ₹999
- COD Orders: ₹125 shipping + ₹50 COD fee = ₹175 total
- Delivery Timeline: Dispatch in 1-5 days, delivery in 2-7 days depending on location
Returns & Warranty
- 7-Day Return: Manufacturing defects only (approval required)
- Warranty: 7 days from delivery
- Non-Returnable: Batteries, consumables, cut wires, clearance items