Battery Recycler Sorter Kit with Arduino Uno + Servo
Build an Intelligent Battery Sorter to Recover Still-Usable AA/AAA Cells with Arduino Uno and Servo
Every part needed, pre-tested for compatibility, with an AI build companion trained on this exact project. Shipped from Bengaluru in 3-5 days.
Households across India discard batteries that still hold 70-80% usable charge simply because there’s no quick way to test them. This kit lets you build a desktop sorter that reads both voltage and internal resistance – the two numbers that actually decide whether a cell is worth keeping or truly spent. Drop a battery in the test cradle, and a precise servo arm pushes it into the Keep tray or the Recycle tray based on rules you program.
What You'll Build
You'll assemble a standalone sorting station controlled by an Arduino Uno. The ADS1115 16-bit ADC captures voltage and a pulsed load test calculates internal resistance. A 0.96-inch OLED displays real-time readings and the final decision. The SG90 servo then moves the battery into the correct bin. It’s a project that turns a messy drawer of loose cells into a categorised resource – and makes a strong case study for electronics or energy-management assignments.
What You'll Learn
- Using an ADS1115 ADC to read tiny voltage differences far beyond the Arduino’s built-in 10-bit resolution
- Designing a pulsed load circuit with an IRF540N MOSFET and 5-ohm resistors to measure internal resistance safely
- Controlling an SG90 servo based on conditional logic that combines voltage and resistance thresholds
- Integrating a 0.96-inch OLED display to show live measurements and sorting decisions
Kit Contents
| Component | Quantity |
|---|---|
| Arduino Uno R3 | 1 |
| ADS1115 ADC | 1 |
| IRF540N MOSFET | 1 |
| SG90 Servo | 1 |
| 0.96in OLED | 1 |
| 5Ω 1W Resistors | 2 |
| 100Ω Gate Resistors | 3 |
| 10kΩ Resistors | 5 |
| 100nF Caps | 5 |
| 400-pt Breadboard | 1 |
| M-M Wires | 20 |
| 9V Battery Snap | 1 |
Why Buy This Kit Instead of Sourcing Parts Separately
| Factor | Sourcing Separately | Compoden Kit |
|---|---|---|
| Compatibility checks | You verify every part | Pre-tested as a system |
| Build support | Forums and scattered tutorials | AI companion trained on this exact project |
| Time to first working build | Days of debugging | Hours, with step-by-step guidance |
| Shipping coordination | Multiple sellers, multiple delays | One shipment from Bengaluru in 3-5 days |
Who This Kit Is For
Designed for serious school and college makers: CBSE Class 11–12 students building physics or computer science projects, B.Tech ECE/EEE undergraduates working on measurement lab assignments, and participants in Smart India Hackathon or ATL Tinkering Lab challenges who need a working energy-monitoring prototype. The intermediate circuits and code push past beginner-level blinking LEDs into real instrumentation territory that IIT/NIT/VIT/BITS project panels appreciate.
Built and Backed by Compoden
Every Compoden kit ships with an AI build companion trained on this exact project — accessible via a QR code on the box, with WhatsApp and email backup. We've spent 10 years building projects for makers, schools, and institutions across India. If a part fails because of a manufacturing defect, replace it free within 7 days.
What if I get stuck during the build?
Open the AI companion from the QR code – it knows every wiring detail and code block for this sorter. You can also send a message on WhatsApp and our team will guide you step by step.
Can this kit test rechargeable NiMH and alkaline batteries differently?
Yes. The code thresholds can be adjusted to account for the lower nominal voltage of NiMH cells (1.2V) versus alkaline (1.5V). The internal resistance measurement works equally well for both chemistries, and the AI companion explains how to tweak the rules for your battery collection.
How do I calibrate the sorting decision?
The kit includes a calibration routine in the sample code. You insert a known-good battery and a known-dead battery during first-time setup. The AI companion then walks you through setting the voltage and resistance cut-offs that make sense for your own Keep/Recycle preference.
Is this kit suitable for a CBSE Class 12 physics investigatory project?
Absolutely. The measurement of internal resistance using a load-test method directly ties to the Class 12 syllabus on EMF and internal resistance. The sorting automation adds a practical electronics dimension that examiners look for, and our documentation helps you write the project report.
Tests each inserted battery's voltage and internal resistance. Servo routes to keep or recycle tray by result.
What's in this kit
- Arduino Uno R3
- ADS1115 ADC
- IRF540N MOSFET
- SG90 Servo
- 0.96in OLED
- 5Ω 1W Resistors x2
- 100Ω Gate Resistors x3
- 10kΩ Resistors x5
- 100nF Caps x5
- 400-pt Breadboard
- M-M Wires x20
- 9V Battery Snap
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Shipping Information
- Prepaid Orders: ₹75 for orders up to ₹999, FREE shipping above ₹999
- COD Orders: ₹125 shipping + ₹50 COD fee = ₹175 total
- Delivery Timeline: Dispatch in 1-2 days, delivery in 2-7 days depending on location
Returns & Warranty
- 7-Day Return: Manufacturing defects only (approval required)
- Warranty: 7 days from delivery
- Non-Returnable: Batteries, consumables, cut wires, clearance items