Raspberry Pi 5 Digital Twin Factory Floor: Build an Industrial IoT Monitoring System

Every part needed, pre-tested for compatibility, with an AI build companion trained on this exact project. Shipped from Bengaluru in 3-5 days.

Mirror a real factory floor inside a Raspberry Pi 5 in real time. Five ESP32 sensor nodes capture temperature, humidity, and vibration from different zones, streaming data to a central twin model. When the digital twin detects an anomaly — like sudden vibration on a virtual conveyor — it instantly triggers a physical alert, giving you hands-on exposure to Industry 4.0 predictive maintenance systems.

What You'll Build

You will assemble a functional industrial IoT prototype with five wireless sensing stations. Each node reports environmental telemetry to the Pi 5, which maintains a live digital twin dashboard. The finished build mimics a factory where the twin runs always-on anomaly detection — a spike in vibration raises a visible or audible alarm, exactly as in smart factories.

What You'll Learn

• Program ESP32 boards to read DHT22 (temperature/humidity) and ADXL345 (3-axis vibration) sensors
• Stream real-time sensor data over Ethernet using lightweight IoT protocols
• Set up Raspberry Pi 5 with M.2 NVMe storage for fast database logging and twin model persistence
• Design threshold-based anomaly detection logic and link it to a physical alert output

Kit Contents

Why Buy This Kit Instead of Sourcing Parts Separately

Who This Kit Is For

Built for B.Tech ECE, EEE, and CSE students working on IoT internships or capstone projects. Ideal for Smart India Hackathon participants needing a ready-to-demo Industry 4.0 prototype. Also fits CBSE Class 12 IoT practicals and ATL Tinkering Labs looking for an intermediate automation challenge.

Built and Backed by Compoden

Every Compoden kit ships with an AI build companion trained on this exact project — accessible via a QR code on the box, with WhatsApp and email backup. We've spent 10 years building projects for makers, schools, and institutions across India. If a part fails because of a manufacturing defect, replace it free within 7 days.